Based on customer requirements, ECs, and the comparison techniques applied (HoQ, Pugh chart, and AHP), the ball mill concept is deemed the most suitable. 4. Design of the Ball Mill Glass Crusher Introduction. The design process consists of setting a desired drum diameter and computing the required motor power and operating drum speed.
WhatsApp: +86 18838072829Ball mill size x (″ x 16′ diameter inside shell ′) Rod mill feed produced by closed circuit crushing micrometers 14,500; Rod mill product micrometers 1300; Ratio of reduction ; Rod length to mill diameter ratio ; Optimum ratio of reduction ; Power per metric tonne motor input Kw ; Motor efficiency ...
WhatsApp: +86 18838072829the stage of fine crushing before ball milling. Cerro Verde Mine (FreeportMcMoRan, Peru), Newmont's Boddington Gold ... Polycom20/15, each equipped with two 1800 kW motors, and four ball mills with a diameter of m and m long, ... rating modes. Typically, iron ore concentrate is treated in ball mills ...
WhatsApp: +86 18838072829Ball mill feed and product particle size distribution for survey 1, 2 and 3 Figure 8 to Figure 11 and Table 11 to Table 13 present the results for the size distributions and some key performance ...
WhatsApp: +86 1883807282910. Mill Power Consumption 11. Brake KW 12. Mill Main Motor Rating (KW) 13. Total weight Excluding motor 14. Overall dimensions 15. Solid Concentration (w/w %) in mill 16. Method of Classification 17. Initial Ball Charge quantity and distribution 18. Ball Consumption (kg per ton of limestone) 19. Refilling Ball size diameter
WhatsApp: +86 18838072829A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles ...
WhatsApp: +86 18838072829In this technical article electrical systems in cement plant will be touched upon. All machines are driven by electric motors. Majority of the motors are 400 440 volts. A selected few motors of higher ratings are MV motors with 3300, or 6600 or 11000 volts. Most motors are fixed speed and unidirectional motors.
WhatsApp: +86 18838072829Problem 2 Trap rock is crushed in a gyratory crusher. The. feed is nearly uniform 2in spheres. The differential screen analysis of the product is given in column 1 of table 1. The power required to crush this material is 400 kW. Of this 10 kW is needed to operate empty mill.
WhatsApp: +86 18838072829Crusher, cone • Crusher, jaw • ... Hydraulic power pack • Mill, ball • Mill, hammer • ... Motor Power Current rating at different voltages kW HP 220230 V 380400 V 440 V 500 V 660690 V 10 27 12 11 15 39 22 14 15 20 52 30 23 25 64 37 22 30 75 44 39 33
WhatsApp: +86 18838072829Then in ballwear formula (25), T = /K Log10 Da/Db; but from (29), K = Rt/Wt. Then T = /Rt Log10 Da/Db T is 1 day, Wt is the original weight of the ball charge, and Rt is the ball wear for one day. Then Log10 Da/Db = Rt/ are all known, and it is only necessary to solve for Db, the diameter of the balls to be added.
WhatsApp: +86 18838072829calculations define the efficiency of a fine stagecrush ball mill circuit as to depending on ball mill feed size, and some SABC (SAG/ball mill/pebble crusher) circuits operating with an efficiency of or higher on coarse feed. If the coarse feed size is reduced, the circuit efficiency will approach that of the stagecrush and ...
WhatsApp: +86 188380728291. Compression or crushing disintegation by two rigid forces. coarse reduction of hard solids to coarse sizes. 2. Impact/hammer single rigid force. gives coarse, medium or fine sizes. 3. Attrition or rubbing scraping against one another/a rigid surface. yields very fine products.
WhatsApp: +86 18838072829THEORY Jaw crusher is used for coarse crushing (feed size: 40 mm 50 mm; product size: 2 10 mm). The crusher has a fixed jaw and a moving jaw pivoted at the top with the crushing faces made of manganese steel.
WhatsApp: +86 18838072829Mills usually have motors in the following range: SAG mill motor: 7,435 kW or an HPGR circuit with motors: Ball mill 1 (4,015 kW) and Ball mill 2 (4,152 kW) for a porphyry copper molybdenum mine. Comparing mill operations for both open pit mining to underground mining, where the metal is separated from rock ore containing the metal mined, both ...
WhatsApp: +86 18838072829The object of these tests was to determine the crushing efficiency of the ballmill when crushing in closed circuit with a classifier. The conditions were as follows: Feed rate, variable from 4 to 15 T. per hr. Ballmill power, 108 kw. Ball load, 28,000 lb. of 3 and 2in. balls. Feed, minus ¼in. material. Speed,
WhatsApp: +86 18838072829Crushing Action of Ball Mills. ... A ball mill has a certain definite maximum power rating depending upon its ball load. Multiplying the kw.hours per ton by the tons required to be crushed per hour, the product will represent the power required, and the mill nearest to that power rating should be selected. Fig. 4 is a preliminary power curve ...
WhatsApp: +86 18838072829View our entire inventory of Batch Ball Mills online. ... air sep ball mill 4,600mm X 10,000mm Polysius aerodynamic separator Limestone pregrinding and drying unit using hammer crusher and limestone flash drying system Project production was 200 tons ... Used 48"X 96" Denver ball mill 50 HP (37 kW) Stock #ZW63519. Used Denver ball mill with ...
WhatsApp: +86 18838072829Comparative dry grinding tests were conducted for two grinding flowsheet options using commercial aggregate as feed material: Option A, using a high pressure grinding roll (HPGR) in closed circuit with air classification, and Option B, using HPGR in closed circuit with a mm screen, followed by a lockedcycle Bond test. Bond tests were also carried out on standard crushed feed passing ...
WhatsApp: +86 18838072829Ball mill is mainly used for grinding materials in such production industries as cement, silicate product, new building materials, chemical engineering, nonferrous and etc. ... (KW) Discharging. size (mm) Output (t/h) WetGrate. Ball Mills. MQ1530: 1500×3000: : : 95: ... Jaw Crusher; Magnetic Seperator; Ball Mill; Mobile Crusher ...
WhatsApp: +86 18838072829The ball mill is a wellknown ore grinding machine and is widely used in mining, construction, and aggregate application. ... The ball milling process is prepared by rod mill, sag mill (autogenous / semiautogenous grinding mill), jaw crusher, cone crusher, and other single or multistage crushing and screening. ... Discharging size (mm ...
WhatsApp: +86 18838072829This paper differentiates scrubber and AG mill modelling in a similar way that overflow ball mills and grate discharge ball mills are analysed. Smaller scrubbers (600 kW) are suited to small scale ...
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